Course Schedule

Improving Productivity through Quality and Cost Reduction


By the end of the program, participants will be able to:

  • Identify ways and means to improve organizational and/or departmental productivity in order to increase profits and/or decrease/eliminate costs or losses.
  • Apply several cost reduction strategies in order to meet changing global, statutory and market conditions.
  • Identify business processes in need for reevaluating and/or reengineering.
  • Recognize and apply quality improvement techniques in order to improve productivity.

Productivity Defined

  • Definitions
  • Process Based View
  • Productivity Limitations
  • The MUDA Factor
  • Eight Types of Waste
  • Cost of Poor Quality


Principles of Cost Reduction: The Quality Approach

  • Quality Defined
  • Avoiding Wastage and Adding Value to the Customer (Cost Reduction Strategies)
  • Cornerstones of Quality
  • Setting Up a Cost Reduction Program
  • Cost Savings Project Selection Roadmap
  • Barriers to Cost Reduction Programs
  • The Resistance Psychology in Humans
  • The Role of Suggestion Schemes


Productivity Improvement Tools

  • Tool Selection
  • Brainstorming
  • Pareto
  • How-How Method
  • Why-Why Method
  • Ishikawa Fish-Bone Diagram
  • Six Sigma
  • Lean Principles
  • Non-Value Added Analysis
  • Reengineering
  • The Focus Method


Cost Reduction Opportunities

  • Streamlining the Organization
  • The "ESSA" Method
  • Savings in Material Costs
  • Reducing the Costs of Services
  • 140 Ideas to Cut Costs


Measuring your Productivity Initiatives

  • Key Performance Indicators
  • Setting Targets for Cost Reduction
  • Benchmarking
  • Types of Benchmarking
  • The Balanced Scorecard
  • The Dashboard

Managers, supervisors and all those who are responsible for, or indirectly involved in, a cost or profit center or a quality improvement function.